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DYNO mite Water-Brake Absorber s
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Water-brake dynamometer absorbers are the most cost effective loading
devices available for engine testing. These are the same
toroidal-flow water brakes featured on our complete DYNOmite
dynamometers, but available as separate components - for customers building their own
systems. They offer an
affordable way to build your own, state-of-the-art, industrial-duty
dynamometer.
"Need a break on a custom
water brake dynamometer absorber? We manufacture our full line of
absorbers and controls in-house so give us a call!
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 DYNOmite
Water-Brake Absorbers
are the first choice when
low cost, low inertia, high rpm limits, and race engine horsepower
capacity are all requirements. These have been the favorite of professional
automotive engine builders for decades. Water brakes are similar to centrifugal
water pumps. They typically have one or more vaned rotors spinning in
between pocketed stator housings. Load is controlled by varying the volume of
water recirculating within the brake with adjustable inlet and/or outlet valves
and orifices. Raising this water level increases the rotational drag of the
pump's rotor, applying more resistance to the engine turning it. Interestingly
the water brake is, by design, a very inefficient pump. It uses up your engine's
horsepower output by making "instant hot water"! Since the discharged hot water
is clean, it can often be allowed to just run off, or air cooled and
recirculated.
Power capacity versus size of water brakes is impressive. An 8
pound water brake can handles over 65 continuous Hp at 12,000 rpm! By comparison
a 300 pound air-cooled eddy-current absorber with the same continuous
power rating is only good to 7,000 rpm. It is no wonder that water brakes are
virtually the only choice for testing 2,000+ horsepower drag car engines. Modern
water brakes (like the one pictured at left) boast low enough weight and inertia
that they can be directly mounted on the kart engine's output shaft. Direct
mounting eliminates the inertia and parasitic drag of driveshafts, u-joints,
pillow block bearing, etc.
Manual or automatic control options allow RPM and load adjustment
via either an operator twisting a valve knob or a computer with an electronic
PID servo. While manual-valve control is not as quick or precise as the
electronic option, it is an inexpensive place to start - and is easy to upgrade
and needs or budgets allow. We even offer
do-it-yourself plans to help you
build everything from the test stand to a whole dyanmometer cell.
Custom
hybrid configurations can
can also be designed using a combination of both an electronic, typically AC,
absorber (for fast torque control) and a large water brake (for inexpensively
adding very-high test power capacity). Control of the pair is handled via
DYNO-MAX Pro. While their complexity is
typically only justified for some sophisticated high-output applications,
hybrids make it possible to cost effectively build lower inertia and faster
response dynamometers, (with motoring capabilities) than can be had using any
single braking technology alone.
High
speed spindle bearings and matching grease
seals are targeted to testing high-RPM performance engines. Our absorbers feature Zerk grease fittings for
easier maintenance, and we even offer an auto-lube kit for extended duration
testing. Most replacement bearings and their seals are available locally, and
they are engineered for convenient field replacement. These features are
combined into a design which minimizes the number of moving wear parts,
rendering expensive downtime a non-issue.
Call for immediate assistance in developing your own
unique testing solution - or e-mail tech@land-and-sea.com
for a prompt response.
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